Development of an immediate release excipient composition for 3D printing via direct powder extrusion in a hospital

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Development of an immediate release excipient composition for 3D printing via direct powder extrusion in a hospital. / Rosch, Moritz; Gutowski, Tobias; Baehr, Michael; Eggert, Jan; Gottfried, Karl; Gundler, Christopher; Nürnberg, Sylvia; Langebrake, Claudia; Dadkhah, Adrin.

in: INT J PHARMACEUT, Jahrgang 643, 123218, 25.08.2023.

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@article{6fc4bf6d6b164b3ab63ac52b25cb5039,
title = "Development of an immediate release excipient composition for 3D printing via direct powder extrusion in a hospital",
abstract = "3D printing offers the possibility to prepare personalized tablets on demand, making it an intriguing technology for hospital pharmacies. For the implementation of 3D-printed tablets into the digital Closed Loop Medication Management system, the required tablet formulation and development of the manufacturing process as well as the pharmaceutical validation were conducted. The goal of the formulation development was to enable an optimal printing process and rapid dissolution of the printed tablets for the selected model drugs Levodopa/Carbidopa. The 3D printed tablets were prepared by direct powder extrusion. Printability, thermal properties, disintegration, dissolution, physical properties and storage stability were investigated by employing analytical methods such as HPLC-UV, DSC and TGA. The developed formulation shows a high dose accuracy and an immediate drug release for Levodopa. In addition, the tablets exhibit high crushing strength and very low friability. Unfortunately, Carbidopa did not tolerate the printing process. This is the first study to develop an immediate release excipient composition via direct powder extrusion in a hospital pharmacy setting. The developed process is suitable for the implementation in Closed-Loop Medication Management systems in hospital pharmacies and could therefore contribute to medication safety.",
author = "Moritz Rosch and Tobias Gutowski and Michael Baehr and Jan Eggert and Karl Gottfried and Christopher Gundler and Sylvia N{\"u}rnberg and Claudia Langebrake and Adrin Dadkhah",
note = "Copyright {\textcopyright} 2023 The Author(s). Published by Elsevier B.V. All rights reserved.",
year = "2023",
month = aug,
day = "25",
doi = "10.1016/j.ijpharm.2023.123218",
language = "English",
volume = "643",
journal = "INT J PHARMACEUT",
issn = "0378-5173",
publisher = "Elsevier",

}

RIS

TY - JOUR

T1 - Development of an immediate release excipient composition for 3D printing via direct powder extrusion in a hospital

AU - Rosch, Moritz

AU - Gutowski, Tobias

AU - Baehr, Michael

AU - Eggert, Jan

AU - Gottfried, Karl

AU - Gundler, Christopher

AU - Nürnberg, Sylvia

AU - Langebrake, Claudia

AU - Dadkhah, Adrin

N1 - Copyright © 2023 The Author(s). Published by Elsevier B.V. All rights reserved.

PY - 2023/8/25

Y1 - 2023/8/25

N2 - 3D printing offers the possibility to prepare personalized tablets on demand, making it an intriguing technology for hospital pharmacies. For the implementation of 3D-printed tablets into the digital Closed Loop Medication Management system, the required tablet formulation and development of the manufacturing process as well as the pharmaceutical validation were conducted. The goal of the formulation development was to enable an optimal printing process and rapid dissolution of the printed tablets for the selected model drugs Levodopa/Carbidopa. The 3D printed tablets were prepared by direct powder extrusion. Printability, thermal properties, disintegration, dissolution, physical properties and storage stability were investigated by employing analytical methods such as HPLC-UV, DSC and TGA. The developed formulation shows a high dose accuracy and an immediate drug release for Levodopa. In addition, the tablets exhibit high crushing strength and very low friability. Unfortunately, Carbidopa did not tolerate the printing process. This is the first study to develop an immediate release excipient composition via direct powder extrusion in a hospital pharmacy setting. The developed process is suitable for the implementation in Closed-Loop Medication Management systems in hospital pharmacies and could therefore contribute to medication safety.

AB - 3D printing offers the possibility to prepare personalized tablets on demand, making it an intriguing technology for hospital pharmacies. For the implementation of 3D-printed tablets into the digital Closed Loop Medication Management system, the required tablet formulation and development of the manufacturing process as well as the pharmaceutical validation were conducted. The goal of the formulation development was to enable an optimal printing process and rapid dissolution of the printed tablets for the selected model drugs Levodopa/Carbidopa. The 3D printed tablets were prepared by direct powder extrusion. Printability, thermal properties, disintegration, dissolution, physical properties and storage stability were investigated by employing analytical methods such as HPLC-UV, DSC and TGA. The developed formulation shows a high dose accuracy and an immediate drug release for Levodopa. In addition, the tablets exhibit high crushing strength and very low friability. Unfortunately, Carbidopa did not tolerate the printing process. This is the first study to develop an immediate release excipient composition via direct powder extrusion in a hospital pharmacy setting. The developed process is suitable for the implementation in Closed-Loop Medication Management systems in hospital pharmacies and could therefore contribute to medication safety.

U2 - 10.1016/j.ijpharm.2023.123218

DO - 10.1016/j.ijpharm.2023.123218

M3 - SCORING: Journal article

C2 - 37467818

VL - 643

JO - INT J PHARMACEUT

JF - INT J PHARMACEUT

SN - 0378-5173

M1 - 123218

ER -